Semi-dry pressing (high-quality dry pressing) is an area that needs to be focused on in the recent upgrading of pulp molding process and equipment

Date:07-05  Hits:162  Belong to:Company News
The semi-dry pressing process is an important process classification in the field of pulp molding. It combines the characteristics of dry pressing and wet pressing process, when dry pressing, if the product needs to be shaped, the moisture content of the product at this time is generally close to the natural moisture content of the pulp, usually between 6% and 18%, and the wet pressing of the product is heated and shaped in the mold, and the wet embryo moisture content of the product is generally between 60% and 78%. Semi-dry pressing, when the product is shaped (shaping), the moisture content of the wet embryo of the product is generally controlled between 25% and 40%, and there is also a technical point of semi-dry pressing, which is to ensure that the humidity inside the product is small and the humidity outside is large when the product is shaped (shaping), so that the machine can ensure efficiency and obtain the desired surface quality. The advantage of semi-dry pressing (fine dry pressing) process is that it can not only maintain a certain hardness and stability, but also maintain a certain softness and plasticity, suitable for some product performance requirements between hard wet pressing and soft dry pressing applications, at present, semi-dry pressing (fine dry pressing) is mainly in the field of fine wet pressing in the field of work package competition, it is expected that in the future, with the progress of equipment and technology, will be applied in specific products in various existing fields such as fine wet pressing (tableware), fine wet pressing (work package), dry pressing, etc. In recent years, with the continuous development of pulp molding production technology and technology, industry insiders have further subdivided the pulp molding production process. Dry pressing is a traditional production process that separates pulp molding from drying, shaping, and trimming. The main difference between wet pressing and dry pressing is the difference in the moisture content of wet embryo when the product is finalized (shaping), and wet pressing is suitable for the production of food tableware and high-quality industrial packaging products with high precision requirements. The semi-dry pressing process is through drying, drying, drying and other processes, the moisture content is kept at about 20-40%, and then the mold is dried or shaped to obtain a fine paper mold product between the wet pressing process and the dry pressing process, its energy consumption is much lower than the wet pressing process, the efficiency is much higher than the wet pressing process, and the surface quality of the product is far better than that of dry pressing.
The quality of semi-dry pressing process products is affected by a variety of factors, mainly including:

Raw material quality: The quality of raw materials directly affects the strength, durability and appearance of the product. Different pulp sources and qualities can lead to significant differences in product performance.
Moisture content control: Precise control of moisture content is essential in semi-dry pressing processes. Moisture content that is too high or too low can lead to poor molding, uneven drying, or insufficient strength. The uneven moisture content is a difficulty encountered in the manufacturing process, which has a great impact on product quality and yield.
Mold design: The design quality of the mold determines the shape, size, and details of the product. Good mold design can ensure the accuracy and consistency of the product. There are still relatively few designers who have mastered the parameters such as the mold clearance of semi-dry pressing (high-quality dry pressing), which is also a pain point that semi-dry pressing has not been widely used.
Process parameters: including parameters such as molding pressure, drying temperature and time. These parameters need to be adjusted according to the specific requirements of the product and the characteristics of the raw materials.
Production environment: Environmental factors such as temperature, humidity and cleanliness in the production workshop can also affect the quality of the product.
Equipment performance: The accuracy and maintenance status of production equipment have a direct impact on product quality. High-precision equipment can produce higher quality products. At present, there is no special equipment on the market specifically for the design and production of semi-dry pressing (high-quality dry pressing), which also limits the promotion of semi-dry pressing (high-quality dry pressing) technology.
Operational technology: The skill and experience of the operator is also an important factor affecting the quality of the product. Skilled operation can ensure the stability of the production process and the quality of the product.
Quality control system: A sound quality control system, including raw material inspection, process monitoring and finished product testing, is the key to ensuring product quality.
Product application: The end application area of the product also affects the quality requirements. For example, food packaging and industrial packaging may have different requirements for the strength and durability of the product.
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Yaxinbei (Dongguan) Packaging Co., Ltd. is located in Dongguan, China, is a collection of design and research, production, import and export trade in one of the packaging materials enterprises, the main business is paper product packaging, including degradable environmentally friendly pulp mold plastics and corrugated carton color box business.